Customized Nylon Gears Plastic Injection Mould Gear Parts High Performance Plastic Gears


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Customized Nylon Gears Plastic Injection Mould Gear Parts High Performance Plastic Gears

The customized nylon gears are high-performance plastic gear parts that are produced using injection molding. With a surface finish process of polishing, these gears are designed to meet various industrial needs. The injection mold used for shaping these gears has multi-cavity capability. The gears are made from ABS plastic material and are manufactured using a three plate mold process combination type.

Customization options are available for these gears, allowing for personalized requests to be accommodated.

Product Description

The customized nylon gears are used in a wide range of applications. They are commonly used in industrial machinery, automotive systems, and other mechanical systems that require precise and efficient power transmission. These gears are known for their high performance, durability, and resistance to wear and tear.

The customized nylon gears are made using a high-quality injection mold. The mold base is made from materials such as LKM or HASCO. The mold itself is made from materials like S136, 2344, 718, 738, NAK80, or P20, depending on the specific requirements. The precision of the mold is maintained within +/- 0.01mm to ensure accurate and consistent production of the gears.

The mold life for these gears can range from 100k to 5000K shots, depending on the specific requirements of the application. The gears can be manufactured in single cavity or multi-cavity molds, depending on the desired production volume.

The runner system for these gears can be either hot runner or cold runner, depending on the specific needs. Different gate types, such as pinpoint gate, edge gate, sub gate, film gate, valve gate, and open gate, can be used in the mold to achieve the desired gating effect.

To ensure high precision and quality, the manufacturing process utilizes advanced equipment, including high-speed CNC machines, standard CNC machines, EDM, wire cutting, WEDM, grinders, and plastic injection molding machines ranging from 50 to 818T.

The gears can be made from a variety of plastic materials, including PA6, PA66, ASA, POM, ABS, ABS+GF, ABS+PC, PP, PE, PC, PMMA (Acrylic), TPE, TPU, PEI, PBT, and PTFI. The choice of plastic material depends on the specific requirements of the application.

In addition to plastic materials, the gears can also be made from pre-harden steel or heat treatment steel for specific applications that require metal components.

The surface of the gears can be treated using various methods, including polishing/smoothing, texturing/frosted, painting, plating, and printing, to achieve the desired aesthetic and functional properties.

To manufacture these gears, 2D/3D drawings or samples are required. The quality system of the manufacturing process is ISO 9001:2015 certified, ensuring consistent quality and adherence to industry standards.

Frequently Asked Questions (FAQ)

Q: How do you control the quality of the molds?
A: We have a professional team dedicated to quality control to ensure the highest standards are met. Quality control is our top priority in running our business.

Q: What is the lead time for manufacturing the molds?
A: For most molds, the lead time is typically 45 to 60 working days (excluding Chinese official holidays) after the deposit is received and the mold drawings are approved.

Q: How long does it take to receive a sample?
A: The time required to receive a sample depends on the specific items. Generally, it takes around 3-7 days.

Q: What kind of after-service do you provide?
A: We provide free spare parts for non-man-made damage within one year. Our team is available to assist you whenever you need help.

Q: What other products does your company offer?
A: EVER-POWER GROUP offers a wide range of plastic gears for various industries, including plastic spur gears, plastic helical gears, plastic worm gears, plastic bevel gears, plastic pinion gears, plastic nylon gears, plastic transmission gears, plastic sprocket gears, plastic wheel gears, plastic injection gears, plastic ring gears, and plastic rack gears. We welcome customers to contact us for customized products based on drawings or samples.

Please note that the content provided here is for reference purposes only and is not an endorsement of any specific product or brand.